
Zucchini Chocolate Hand Pies with Hazelnut
Tender hand pies with a crispy spelt flour crust encasing a moist filling of shredded zucchini, dark chocolate, and roasted hazelnuts. The vegetables hide beautifully in these chocolate-forward pastries, making them perfect for sneaking nutrition into a portable treat. Baked until golden and just crisp at the edges, they're delicious warm or at room temperature.
- Prep
- 35 min
- Cook
- 35 min
- Wait
- 40 min
- Total
- 1 hr 50 min
- Makes
- 8 hand pies
Steps
Before you start
- Cut cold butter into cubes and chill for 20 minutes before making the dough.
- Preheat the oven to 375°F (190°C) about 15 minutes before baking.
- Line two baking sheets with parchment paper.
- Weigh zucchini after shredding and squeezing out excess moisture.
Make the pastry dough
- In a large bowl, whisk together the spelt flour and salt.
- Add the cold butter cubes and, using a pastry cutter or your fingertips, work the butter into the flour until the mixture resembles coarse cornmeal with pea-sized pieces of butter still visible.
- Drizzle the ice water over the mixture and stir gently with a fork just until the dough comes together in a shaggy mass.
- Do not overmix.
- Press the dough into a flat disk, wrap in plastic, and chill for 20 minutes.
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Ready when: Dough is cool to the touch and holds together when pressed
Tip: Keep everything as cold as possible; warm hands can melt the butter and make the crust tough. Work quickly.
Prepare the zucchini filling
- Shred the zucchini on the largest holes of a box grater or using the grating blade of a food processor.
- Transfer to a clean kitchen towel and squeeze firmly over a sink to remove as much liquid as possible—you should have about 1 cup (200 g) of dry zucchini.
- In a small bowl, toss the squeezed zucchini with the chopped dark chocolate, hazelnuts, cinnamon, vanilla extract, sugar, and salt until evenly combined.
- Set aside.
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Ready when: Filling is evenly mixed with no dry flour visible
Tip: Squeezing out the zucchini moisture is crucial—wet zucchini will make the pastry soggy. Use a towel and don't be shy with the pressure.
Roll and cut the dough
- On a lightly floured surface, roll the chilled dough to a thickness of about ⅛ inch (3 mm).
- Using a 3-inch (7.5 cm) round cutter or a small bowl, cut out 8 circles, re-rolling scraps as needed.
- Arrange the circles on parchment-lined baking sheets.
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Ready when: 8 evenly cut circles of dough ready to fill
Tip: Chill the dough again for 5 minutes if it becomes warm during rolling—this keeps the pastry from shrinking during baking.
Fill and seal the pies
- Place about 2 tablespoons (35 g) of filling on one half of each dough circle, leaving a ½-inch (12 mm) border.
- In a small bowl, beat the egg with 1 tablespoon (15 ml) water to make an egg wash.
- Brush the border of each circle with egg wash, then fold the dough in half over the filling to create a half-moon shape.
- Using a fork dipped in water, press down the edges firmly to seal and create a decorative pattern.
- Brush the top of each pie with egg wash and sprinkle with coarse sugar if desired.
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Ready when: Edges are sealed with no gaps; egg wash is evenly applied
Tip: Don't overfill—excess filling can burst through the pastry or prevent the edges from sealing properly.
Bake until goldenOven 375°F / 190°C
- Bake at 375°F (190°C) for 20–25 minutes, until the pastry is deep golden brown on the edges and slightly firm to the touch on top.
- The pies should feel set but still have a slight give in the center.
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Ready when: Pastry is golden brown, edges are crisp, and pies feel firm but not rock-hard when gently pressed
Tip: If the edges brown too quickly, tent loosely with foil for the last 5 minutes. Each oven is different, so start checking at 20 minutes.
Cool and serve
- Remove the baking sheet from the oven and let the pies cool on the sheet for 5 minutes, then transfer to a cooling rack.
- They are best enjoyed warm or at room temperature, when the chocolate is just set but the pastry is still tender.
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Ready when: Pies are cool enough to handle but still warm; chocolate is set but not hard
Tip: Eating them while still slightly warm is the best experience—the chocolate is soft and the pastry is at its crispest.
Good to know
Tips
- The key to flaky pastry is keeping everything cold and handling the dough minimally. Work quickly and chill between steps if the dough becomes warm.
- Squeezing all moisture from the zucchini prevents a soggy filling and crust. This is not optional if you want the best result.
- Hand pies are forgiving—if your circles tear, pinch them back together or simply seal them carefully. Slight imperfections don't affect the taste.
- For a breakfast pastry, reduce the dark chocolate to 3 ounces (85 g) and add 1 tablespoon of honey to the filling for a lighter, more subtle chocolate flavor.
Make ahead
Assemble and freeze unbaked hand pies on a tray for up to 2 months. Bake directly from frozen, adding 5–8 minutes to the baking time. Baked pies can be made 1 day ahead and stored in an airtight container at room temperature; refresh in a 300°F (150°C) oven for 5 minutes before serving.
Storage & reheating
Room temperature: up to 2 days in an airtight container. Refrigerator: up to 5 days in an airtight container; reheat gently at 300°F (150°C) for 5 minutes. Freezer: up to 3 months (unbaked) or 2 months (baked) in an airtight container; thaw baked pies at room temperature for 1 hour before eating, or warm in a 300°F oven for 8–10 minutes.
Substitutions
- spelt flour → all-purpose flour or whole wheat flour. All-purpose flour will yield a more tender crust; whole wheat will make it heartier. Use the same weight (300 g).
- roasted salted hazelnuts → walnuts, pecans, or almonds. Roasted and salted nuts of similar size work equally well. Avoid raw nuts, which lack the toasted flavor.
- dark chocolate (70% cacao) → milk chocolate or semi-sweet chocolate. Milk chocolate will be sweeter and less intense; semi-sweet falls in between. Use the same weight (130 g).
- ground cinnamon → cardamom or nutmeg. Use the same amount (½ teaspoon / 2.5 g) for a different warm spice note.
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- Meal
- Snack
- Main ingredient
- Zucchini
- Diet
- VegetarianHalal
- Method
- Oven




