One-Pot Chili Mac
Photo by Nataliya Vaitkevich on Pexels

One-Pot Chili Mac

From the MyKitchenBank Kitchen

Seasoned beef chili and tender elbow macaroni cook together in a single pot, then finish with melty sharp cheddar. It's a hearty weeknight dinner with very little cleanup.

Prep
15 min
Cook
40 min
Wait
5 min
Total
1 hr
Makes
About 8 cups (6 generous servings)

Steps

Before you start
  • Grate the cheddar from a block rather than using pre-shredded. Pre-shredded cheese contains anti-caking starch and melts less smoothly. You need 170 g (6 oz), which makes about 1½ cups loosely packed. Divide it into 120 g (about 1 cup) to stir in and 50 g (about ½ cup) for the topping.
  • Use a pot with a wide base so the pasta cooks evenly. A 5½- to 6-quart heavy-bottomed pot works well. Everything cooks on the stovetop, so the oven is not used.
  • Open and drain the beans first. Rinse them under cold water until the water runs clear.
  • Don't drain the diced tomatoes. Their juice is part of the cooking liquid.
  1. Prep the ingredients

    • Dice the onion and bell pepper into ¼-inch (6 mm) pieces and mince the garlic.
    • Drain and rinse the kidney beans.
    • Grate the cheddar, then weigh out 120 g (about 1 cup) for stirring in and 50 g (about ½ cup) for the topping, and keep them separate.
    • Slice the scallions, if using.
    • Measure the chili powder, cumin, smoked paprika, oregano, salt, and pepper into a small bowl so they're ready to add together.
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    Ready when: Everything is chopped, measured, and within reach of the stove.

    Tip: Prepping first matters here. Once the pot is going, the steps move quickly.

  2. Brown the beef

    • Set a 5½- to 6-quart heavy-bottomed pot over medium-high heat for 2 minutes.
    • Add the ground beef and break it into large chunks.
    • Let it sit undisturbed for 2 minutes to form a crust.
    • Then break it into smaller crumbles with a wooden spoon and cook, stirring occasionally, for 5 to 6 minutes more.
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    Ready when: No pink remains and the edges are browned. An instant-read thermometer in the beef reads at least 160°F (71°C). Leave the rendered fat in the pot.

    Tip: Don't crowd or stir constantly early on. Beef that sits briefly browns, which adds flavor. Constant stirring steams it grey.

  3. Soften the vegetables

    • Add the onion and bell pepper to the beef and fat.
    • Cook, stirring every minute or so, for 5 minutes.
    • Add the garlic and cook for 30 seconds more.
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    Ready when: The onion is soft and translucent and the garlic smells fragrant but hasn't browned.

    Tip: If the pot looks dry or things start to stick, add a splash of the measured ½ cup water to loosen the browned bits, and use the rest in step 5.

  4. Toast spices and paste

    • Push the beef mixture to the sides to clear a space in the center.
    • Add the tomato paste to the center, then sprinkle the spice mixture over everything.
    • Stir constantly for 1 minute.
    • Stir in the Worcestershire sauce.
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    Ready when: The paste darkens slightly to a brick red and the spices smell deeply fragrant.

    Tip: Keep stirring. Chili powder scorches quickly and turns bitter.

  5. Add liquids and beans

    • Pour in the tomato sauce, the undrained diced tomatoes, the 1½ cups (360 ml) beef broth, and the water.
    • Add the kidney beans.
    • Scrape the bottom of the pot with a wooden spoon to loosen any browned bits.
    • Raise the heat to high and bring to a full boil, about 5 minutes.
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    Ready when: The liquid is bubbling vigorously across the whole surface.

  6. Cook the macaroni

    • Stir in the dry macaroni, making sure all of it is submerged.
    • Reduce the heat to medium-low so the pot holds a steady gentle simmer.
    • Partially cover with the lid slightly ajar and cook for 10 to 12 minutes, stirring thoroughly every 3 minutes and scraping the bottom.
    • Then take the lid off.
    • If the sauce is still thin and runs freely off the spoon, simmer uncovered for 2 to 4 minutes more, stirring often, until the pasta is tender and the sauce has reduced.
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    Ready when: A piece of macaroni is tender with a slight bite, and the sauce is thick and clings to the pasta. Pull a spoon across the bottom and the sauce should slowly fill the gap.

    Tip: Stir from the bottom, since macaroni sinks and can stick and scorch. If the pot looks dry before the pasta is tender, add ¼ cup (60 ml) extra water. If it is loose, keep simmering uncovered rather than adding cheese early.

  7. Melt in the cheese

    • Remove the pot from the heat.
    • Stir in 120 g (about 1 cup) of the cheddar, a handful at a time, until melted.
    • Taste and add more salt if needed.
    • Sprinkle the remaining 50 g (about ½ cup) cheddar over the top and cover the pot.
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    Ready when: The cheese is melted into the sauce, which looks glossy and creamy.

    Tip: Add the cheese off the heat. Cheese over high heat can turn grainy or oily.

  8. Rest and serve

    • Let the chili mac stand, covered, for 5 minutes so the sauce thickens slightly and the topping melts.
    • Scatter with sliced scallions, if using, and serve hot in bowls.
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    Ready when: The top layer of cheese is fully melted and the sauce is thick but still saucy.

    Tip: The pasta keeps absorbing liquid as it sits. If it tightens up too much, stir in a splash of hot water or broth.

Good to know

Tips
  • Use low-sodium broth so you can control the salt. The tomato sauce and cheese add salt too, so taste before adding more at the end.
  • For more heat, add ½ teaspoon cayenne with the spices or a diced jalapeño with the onion.
  • Don't skip the rest at the end. The sauce looks slightly loose right off the heat and thickens as it stands.
  • Serve with sour cream, pickled jalapeños, or crushed tortilla chips for extra texture.
Make ahead

You can make the chili base through step 5 up to 2 days ahead. Cool it and refrigerate it in a covered container. Reheat it to a full boil, then continue with step 6. Fresh pasta gives the best texture.

Storage & reheating

Refrigerate in an airtight container for up to 4 days. Freeze for up to 2 months, though the pasta will be softer. Thaw overnight in the fridge. Reheat in a covered pot over medium-low heat, or in the microwave in 1-minute bursts. Stir in a few tablespoons of water or broth to loosen the sauce, and heat until steaming hot (165°F/74°C).

Substitutions
  • 80% lean ground beef → ground turkey or ground chicken. Add 1 tablespoon oil when browning, since poultry is leaner. Cook to 165°F (74°C) instead of 160°F.
  • canned dark red kidney beans → pinto or black beans. Use one 15-oz (425 g) can, drained and rinsed. The cooking time is unchanged.
  • dried elbow macaroni → small shells or rotini. Keep the same weight. Check for tenderness at 10 minutes, as shapes cook slightly differently.
  • sharp cheddar cheese → Monterey Jack or a pepper Jack blend. Use the same weight. Pepper Jack adds a little heat.

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Meal
Dinner
Cuisine
American
Method
Stovetop
Quick & Easy
EasyOne-Pot

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