
Cinco de Mayo Chorizo and Queso Oaxaca Panini
A vibrant Mexican-inspired panini celebrating Cinco de Mayo, featuring crispy chorizo, melting Queso Oaxaca, roasted poblano peppers, and cilantro-lime mayo pressed between a golden bolillo roll. The warm cheese and spiced sausage are balanced by bright herb flavors and the subtle heat of poblano, making this a crowd-pleasing sandwich perfect for festive gatherings.
Steps
Before you start
- Preheat your panini press to medium-high heat (or prepare a skillet and weighted pan).
- Roast the poblano peppers ahead of time if not using jarred ones.
- Have all ingredients assembled and sliced before you begin grilling.
- If using a skillet instead of a panini press, you'll need two cast-iron pans or a heavy-bottomed pan and a foil-wrapped brick to press.
Prepare cilantro-lime mayo
- In a small bowl, combine the mayonnaise, finely chopped cilantro, minced garlic, lime zest, and 2 tablespoons of fresh lime juice.
- Stir until smooth and well combined.
- Season with a pinch of salt and black pepper.
- Set aside.
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Ready when: mixture is smooth and evenly combined
Tip: Make the mayo while the panini press heats to save time.
Cook chorizo
- In a medium skillet over medium-high heat, crumble the chorizo and cook for 5–7 minutes, stirring occasionally, until it's cooked through and the edges are slightly crispy.
- The chorizo will release its oils and the meat will be no longer pink.
- Transfer to a paper towel-lined plate to drain excess oil.
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Ready when: meat is cooked through with crispy edges and no pink remaining
Tip: Don't skip draining; excess oil will make the panini greasy and prevent the bread from becoming crispy.
Assemble panini
- Split each bolillo roll horizontally.
- Spread 2 tablespoons of the cilantro-lime mayo evenly on the bottom half of each roll.
- Layer on one-quarter of the cooked chorizo, then one-quarter of the Queso Oaxaca (about 2 oz per sandwich), and one-quarter of the roasted poblano strips.
- Top with the upper half of the roll.
- If using butter, lightly spread about ½ tablespoon of softened butter on the outside of each top piece of bread.
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Ready when: each sandwich is evenly filled and assembled
Tip: Don't overstuff; too much filling will cause it to squeeze out when pressed. Distribute ingredients evenly across all four panini.
Grill panini
- Place the assembled panini on the preheated panini press and close the lid firmly.
- Grill for 3–4 minutes without moving the sandwich.
- The bread should turn golden brown and crispy, and the cheese will melt.
- If using a skillet method: heat a skillet over medium heat, place the first panini in it, top with another heavy skillet or cast-iron pan weighted with a foil-wrapped brick, and cook 2–3 minutes on each side until golden and the cheese melts.
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Ready when: bread is golden brown and crispy, cheese is melted and beginning to ooze slightly
Tip: Don't open the press to peek; let the heat do its work. If bread is browning too fast, lower the heat slightly.
Rest and serve
- Transfer the grilled panini to a cutting board and let rest for 2–3 minutes.
- This allows the cheese to set slightly so it won't run out when you bite into it.
- Serve warm, optionally with extra cilantro-lime mayo on the side for dipping.
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Ready when: cheese is no longer actively flowing and sandwich holds together
Tip: Don't skip the rest—it makes a big difference in how cleanly the sandwich holds together.
Good to know
Tips
- For roasting poblanos from scratch: hold them directly over a gas flame or under a hot broiler until charred all over, then place in a sealed plastic bag for 10 minutes to steam. Peel away the blackened skin, remove the seeds, and slice into strips.
- Don't press the panini too hard or for too long, or the filling will squeeze out and the bread may become too dense. A firm, steady pressure is better than force.
- Queso Oaxaca has a lower melting point than cheddar; it will melt quickly and beautifully. If it seems to be browning before melting fully, lower the heat slightly and give it a few more seconds.
- For a spicier panini, add thinly sliced jalapeños or a small pinch of cayenne to the cilantro-lime mayo, or use a blend of chorizo and chorizo picante (spicy chorizo).
Make ahead
The cilantro-lime mayo can be made up to 2 days ahead and stored in the refrigerator. The poblano peppers can be roasted a day in advance and stored in an airtight container. The chorizo can be cooked up to 4 hours ahead and reheated gently before assembling.
Storage & reheating
Store leftover panini wrapped in foil in the refrigerator for up to 2 days. Reheat in a 350°F (175°C) oven for 10 minutes wrapped in foil, or briefly on a panini press or skillet over medium heat for 1–2 minutes per side until warmed through and cheese melts. The cilantro-lime mayo keeps refrigerated for up to 3 days.
Substitutions
- Queso Oaxaca → fresh mozzarella or Oaxaca cheese alternative like quesillo. Queso Oaxaca has a unique stringy, creamy melt; fresh mozzarella melts similarly and is more widely available, though it lacks the subtle tangy flavor.
- roasted poblano peppers → roasted Anaheim pepper or jarred roasted green chiles. Poblanos have a mild, slightly smoky flavor; Anaheim peppers are milder and less earthy; jarred chiles are convenient and work well in a pinch.
- fresh Mexican chorizo, removed from casing → Spanish chorizo (sliced) or al pastor-style sausage. Fresh Mexican chorizo is softer and crumbles; Spanish chorizo is firmer and sliced. Both add richness and spice, though Spanish versions are often less moist and may need less draining.
- bolillo rolls → ciabatta rolls, hoagie rolls, or telera rolls. Bolillo rolls are sturdy and traditional; ciabatta has a crunchier crust; hoagie rolls are softer and larger. Adjust filling amounts if using smaller or larger rolls.
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- Meal
- Lunch
- Cuisine
- Mexican
- Main ingredient
- Bell Peppers
- Diet
- Sugar-Free
- Method
- Grill & BBQ
- Occasion
- Parties





